Supply Chain Engineering
NewVectors’ Supply Chain Engineering (SCE) Practice Area provides customers in government,
defense, and commercial organizations with the tools to build resilient, customer-focused supply
networks. We assist our customers in:
- Identifying and mitigating supply chain risks
- Improving real-time visibility into supply chain processes and the
movement of goods
- Eliminating waste across supply networks by applying lean practices
to supply chain processes
Supply Chain Risk
- As firms seek to reduce inventory and lean out their processes,
they become increasingly dependent on responsive suppliers that can
provide goods and services just in time. Repeated case studies of
disasters (natural and man-made) have shown that unprepared firms suffer
large losses of production and market share if they have not adequately
planned for disruption. NewVectors performs research, develops tools and
assists our customer in putting effective supply chain risk reduction
programs in place.
- Robust, Lean Supply Networks (RLSN) is a comprehensive set of tools
for identifying, assessing and mitigating supply chain risks. RLSN provided
tools to model and simulate supply chains and study their response to
surge and interruption and to wargame proposed mitigation and recovery
strategies. RLSN provides a solid basis for an effective supply chain
risk management program. Each of the tools is based on experience gained
from studying supply chain risks and recovery in leading defense and
automotive enterprises.
Supply Chain Value Stream Management (SCVSM)
- Lean manufacturing has brought a new level of efficiency and productivity
to US and global manufacturing by providing a framework for identifying
waste and capturing and reusing valuable knowledge to improve manufacturing
processes. Many in the engineering and business community have extended
lean to non-manufacturing processes in the front office and the engineering
department. In 2002 NewVectors (formerly Altarum), Boeing and a team of Boeing suppliers extended
lean to the supply chain. The Supply Chain Value Stream Management project,
funded in part by the Navy through the Supply-Chain Practices for Affordable Navy Systems (SPANS) program, developed a way
to apply lean thinking to the management of complex supply chains. The
project focused on a portion of the F/A-18 E&F supply chain and applied
lean practices to the management of that supply chain. SCVSM focuses
on business that span one or more companies in a supply chain and seeks
to identify waste in the hand-offs from one company to another as raw
materials are converted to finished goods. The SCVSM project produced
dramatic results. Inventory across the supply chain was reduced by 20%
and leadtimes were reduced by 23%. More, these metrics continue
to improve and greater saving are projected as more of the lean roadmap
is implemented. Other benefits included: greater understanding by all
of the firms involved of the strengths and opportunities in the team
for improvement; participation in this project encouraged management
to continue the lean journey; communication across the supply chain
was greatly improved; and, the team as a whole was able to confidently
sign up for additional improvements to help meet Boeing targets for
the F18.
Supply Chain Modeling and Simulation
- As supply chain managers seek to eliminate inventory and cycle time
from supply processes, the dynamics of the supply system become the limiting
factor in improving the performance of supply chains. NewVectors has developed
the
Supply Network Analysis Program (SNAP) tool kit to identify modes of response in supply chains and
to analyze different strategies for improving response. The SNAP toolkit
is based on a fine-grained agent model of all of the production, logistics,
control and information elements in a supply chain. The SNAP model supports
sensitivity and optimal performance studies. The SNAP model is based
on the popular and familiar
Supply Chain Operation Reference (SCOR ™) model of supply chain operations.
SNAP has been used successfully in a wide range of supply chain studies
in the automotive and shipbuilding industries.
Cross-Organizational Change Management
- For 15 years, the supply chain engineering team at NewVectors has used
industry pilots and effective cross-organizational change management
practices to demonstrate the effectiveness of new supply chain management
practices and tools. We have piloted innovations in electronic commerce,
supply chain integration, and product engineering, all in a supply chain
context. Out of our work and our research we have developed a body of
practice for effective change management in complex organizational settings
such as supply chains.
- Cross-Organizational Change Management is emerging as a key issue
for both the Supply Chain Management and Defense Business Modernization
as both of these areas respond to the challenges of transformation in
the defense department. NewVectors has developed The COCM tool kit to provide
our customers with the capabilities to quickly assess and respond to
issues of change management in complex organization and in situations
where change affects teams or groups of organizations that span the
boundaries between customer and supplier. COCM includes a change process
and a series of assessments, scenarios and protocols to address a broad
range of planning, governance and change management issues that commonly
occur in the process of effecting change in complex organizations.